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The Energy Storage Battery Pack FPC-CCS (Cells Contact System) for energy storage battery packs serves as the core signal acquisition and management system for stationary energy storage applications. It highly integrates key components—including flexible circuit boards, plastic structural parts, copper/aluminum busbars, temperature sensors, and connectors—into a modular unit. Serving as the "sensory nerves" of the Battery Management System (BMS), it directly connects to each individual cell, responsible for real-time, precise collection of voltage and temperature signals. This makes it a critical component for achieving intelligent battery monitoring, safety protection, and performance optimization in energy storage systems.
1. High Integration and Modular Design:
Utilizing FPC as the "backbone" for signal transmission, it connects all voltage and temperature collection points through precision-etched circuits. We innovatively integrate copper/aluminum busbars, NTC temperature sensors, and insulating structural components into a single unit, replacing traditional discrete, bulky wiring harness solutions.
2. Precision and Reliable Cell Connections:
Busbars are directly connected to cell terminals via laser welding or precision riveting. Advanced CCS design employs locating pins and grooves to ensure alignment accuracy and connection reliability between busbars and cell terminals, thereby enhancing welding quality.
3. Automated and Intelligent Manufacturing:
CCS inherently adapts to automated production. From FPC feeding, connector crimping, and component hot riveting to laser welding and electrical performance testing, all processes can be completed via fully automated assembly lines, significantly boosting production efficiency and product consistency.
4. Lightweight Design and High Space Utilization:
Ultra-thin, flexible FPCs and compact integrated designs significantly save internal battery pack space and reduce weight compared to traditional wiring harness solutions, directly contributing to higher energy density and improved system efficiency.
1. Ultimate Reliability and Safety:
Provides stable, high-precision battery status monitoring, serving as the foundation for thermal runaway early warning and battery protection. The integrated design reduces connection points, enhancing shock resistance and durability.
2. High Efficiency and Low Cost:
Modular design simplifies Pack's assembly processes, supports fully automated production, and significantly reduces manufacturing and labor costs.
3. High Precision and Intelligence:
Enables simultaneous voltage and temperature acquisition for individual cells, providing core data inputs for battery balancing management and lifespan prediction.
4. High Flexibility and Lightweighting:
FPC enables flexible routing according to cell layout, accommodating various battery forms (square, cylindrical, pouch) for optimal space utilization.
This product serves as a core enabling technology for modern energy storage systems, widely applied in:
Utility-Scale Energy Storage Stations: For grid stabilization, peak shaving, and renewable energy integration.
Commercial and Industrial (C&I) Energy Storage Systems: Behind-the-meter applications for demand charge reduction and backup power.
Residential Energy Storage Cabinets: Home battery systems for solar self-consumption and emergency backup.
Other High-Series Lithium Battery Applications: Including telecom backup, uninterruptible power supplies (UPS), and industrial equipment.
We are committed to delivering leading Energy Storage Battery Pack FPC-CCS integrated solutions for the global energy storage sector. Beyond specializing in high-reliability FPC design and manufacturing, we possess robust capabilities in CCS system integration, automated production, and forward-looking R&D. We closely monitor industry transitions from FPC to FCC and from discrete components to COF chip integration, providing corresponding solutions. With deep expertise in reliability standards, precision manufacturing processes, and comprehensive quality control, we ensure every CCS product delivers stable performance throughout the battery's entire lifecycle. Through innovative products and deep collaboration, we aim to be your most reliable partner in enhancing energy storage system performance, safeguarding system security, and achieving smart manufacturing—jointly driving continuous progress in the new energy storage industry.
For more product details or partnership discussions
Please contact us:
Terry Ding (VP) Tel: +86 18750290300 E-mail:rding@hon-flex.com
Rick Wang (Business Manager) Tel: +86-15959382432 E-mail: yhwang@hon-flex.com
Address
No. 19, Xianghai Road, Xiang'an Industrial Zone, Torch High-tech Zone, Xiamen City, China
